Alternator removal woes

  1. My model of MX-5 is: __NB
  2. I’m based near: __Lincoln
  3. I’m looking for technical help or recommendations on: __

Hi all.

I’ve been forced to admit defeat whilst trying to remove a faulty alternator.

This is likely to be the 26yr old original and as such the lower bolt is galvanically fused into the aluminum.

Laying on my back on my drive I simply cannot exert enough leverage to crack it loose.

I’ve dowsed it with PlusGas, heated it with a blow torch, tapped it with a hammer and worked the alternator back and forth to no avail.

Consequently I will have to speak nicely to a local garage in the hopes of getting the alternator changed.

Some times I absolutely love this car. At other times I really don’t…….

Cheers,

Guy

Have you tried removing the intake plenum brace and reaching it from the top? You might be able to give it a bit more oomph.

Hi Andy, thanks for that.

I followed the instructions in the Haynes manual so did remove the brace.

It does give better access and I managed to get a short ratchet on the bolt head. Unfortunately I didn’t have the strength to turn it at all. I even tried to tighten it a little first incase that cracked the bond but sadly, no joy.

I’ve resigned myself to having the work done by a garage now.

This evening I removed the alternator belt to avoid any potential issues with sparks (or possibly even fire​:grimacing:).

The garage I hope to use is only a couple of miles away so hopefully the battery will last that short distance.

When they fit the new (second hand) alternator I’ll ask them to also replace the alternator and power steering belts.

I’ll report back when I have some news.

I appreciate your suggestion Andy, thanks again.

Cheers,

Guy

I like using the double wrench method with a 6 point box wrench(not a 12 point…they round bolt heads too easily). The 2nd wrench angle is usually a different enough angle to maximize torque

Is there much difference between access on the NA compared to the NB?
I know I went in from the top on my NA and wondered if you’d tried the skinned hands route? (small ratchet, think I had a small extension bar on the socket to get the handle to a better place, but pushing down on the handle with gravity-assist helped … eventually).
Out of interest, @TOGs_driver which is the garage?
I know there’s one been recommended (though not for MX-5’s specifically) as being good “at the top of the hill” but that was ten or so years ago now.

I had this problem with my NB. As the old alternator was scrap I seem to remember cutting through the ear which had the threaded end. the bolt head was then able to turn.

Hi Skadgeer, I don’t know if they differ between NA and NB.

For this one I removed the intake manifold brace to gain access from the top but space is still pretty limited.

The chassis rails and accompanying pipes and hoses hamper any access too.

The car is booked in with TC Motors on Chieftain Way in the south of the city on Wednesday. I’ll leave this job to the professionals. (Where’s that chicken emoji?)

Cheers,

Guy

That didn’t occur to me Iain but it sounds like a good plan.

So you avoided the mounting points on the engine and just cut through the alternator?

Interesting. I will remember that tip for the future.

Much obliged, thank you.

Cheers,

Guy

Just to follow up on this topic.

I’m happy to report that the work was done today.

I asked TC’s to change both the alternator belt and power steering belts whilst they were fitting the replacement alternator.

Total was £145 all in. (I provided a pre-owned alternator that I’d bought previously).

Hopefully this is the last outlay for a while other than routine service items.

Thanks again to everyone for their suggestions and advice.

Cheers,

Guy

My son’s NB alternator had the same problem. Finally solved by the careful use of an angle grinder!