Front Brake Binding after 10 minutes drive - Any ideas?

Hi.

After about 10 minutes driving, my front off-side brake is binding quite badly and heating up the wheel considerably.  Steering isn’t affected but throttle response is and takes more gas to leave from a standstill.

When I jacked up and checked for binding (30 minutes after arriving home) there was no binding at all.

 

Went out for another run and jacked up immediately on arrival home . . . . Brake was binding but after 20 mins or so, was totally “Free”

 

Any suggestions what is wrong / what I should be checking

 

many thanks

Sliding pins sticking ? Brake pads too tight in holder

All the above plus caliper piston seizing.
It depends how good you are with a spanner, i stripped and resealed mine (mk3) for £10.36p two years ago.
Remove the caliper and start checking for free movement in pads, slider pins and how hard it is to compress the piston home.

 

MX5 parts is your friend.

I’ve wire brushed and lubed the slider pins.

The piston will push back a little but it’s very hard to do, even with mole grips.

It’s now binding even worse than it was.

The only thing I can think of would be to let the piston come out a little and then grease it?

Anything I’m missing coz it’s driving me mad - how hard can it be?  

 

If you are doing any braking work invest in a proper caliper piston retraction toolkit. Only £18 from Amazon. Think it may be time to replace the caliper.

https://www.ebay.co.uk/i/202478383427?chn=ps

I’m afraid you are wating your time here.

You have two options as you cannot lubricate a piston seal that has gone hard and no longer pulls the piston back in when you release the brkae pedal.

Either replace the caliper and then blead the brakes.

Get a new seal kit, rebuild the caliper, install the caliper and bleed the brake in question.

No amount of Red Rubber grease, that is what Mazda recommend for rebuilding a caliper will cure a hard piston seal.

It appears you have got it in your head that lubrication will work, please do not waste your time.

If it’s only going to be a one off job…
https://www.ebay.co.uk/itm/Right-handed-Brake-Break-Caliper-piston-rewind-wind-back-compressor-pad-tool/192510798794?hash=item2cd289abca:g:XFsAAOSwX1Za0juk:rk:8:pf:0
If it doesn’t free off it is either strip and rebuild, if you competent enough or a new caliper.

So, today I stripped the caliper and removed the piston.

Rubber seals are soft & pliable but there was rust on the piston outer edge/lip.

Wire brushed it all and thoroughly cleaned out the caliper and seal. Piston pushed back in much easier on re-Builder.

Pumping the pedal brings a firm pedal but then it will travel right to the bottom on the next press

Just got to bleed them up tomorrow - hopefully it’s not a leak around the piston seal (there’s no fluid leaking)

If this doesn’t work, it’ll be a piston & seal kit

I have managed to sort these out before where corrosion on the outer part of the piston is jamming it. Have to make sure that the seal has not got damaged and then pump the piston out a bit. Push the gaiter forward towards the caliper exposing  the part of the piston that normally sits outside the seal under the gaiter. Moisture can get trapped inside the gaiter and rust the piston plimming it up and creating a corrosion layer. You may be able to get away with clearing the rust with a stanley blade or similar and a paint brush. Once the raised corrosion is removed use red rubber grease to protect and stop the process recurring. 

Brakes should work after this but if the corrosion too bad or damage to seal, there will be a leak and then plan b) = new piston and seal kit.      

I successfully freed up a binding MK1 caliper, an MOT advisory (slightly binding) exactly as above post, working the piston in and out and cleaning up. It was ok then until I sold the car a year later, it’s not always going to work depending how much crud and rust has built up on them. 

After the bleed, all seems to be working as it should.

Going for a run tomorrow so I’ll see after that.

 

Thanks everyone for your ideas & suggestions