I’m looking to change the gearbox and diff oil on my sister’s car (MK3 MX5 1.8 5 speed manual). I had it up on stands this morning just to have a look to see what socket sizes I’d need to get etc…
The diff doesn’t seem to be an issue, confident I’ve identified the filler and drain plugs and look like 23mm (fill port seems ever so slightly smaller) or 24mm.
However the gearbox ports… again looks like the drain port is 24mm but the fill port looks like a square socket that you’d plug into… Although it doesn’t seem to be 1/2" square drive size, so I’m wondering if anyone knows what type of socket this is so I know what attachment to get?
Well I got my filler off fairly easily although access is a bit tight. The more difficult bit is getting the oil in. I used an old EP90 oil bottle I had which had a long spout on it to squirt the oil in but it took a few fills of the bottle and was quite a fiddle.
You could be surprised how easily it will released, they don’t torque them up too tightly. A tip, wrap some PTFE tape around the thread when replacing the plug. The 6 speed has a similar fill plug to the drain plug, new washers required when replacing.
Dealer replaced my diff oil, but re-used the filler washer, most of the oil leaked out again over the next few hundred miles until they got some more crush washers in stock, the pong from where it was dripping on to the exhaust was awful.
90% of the time the 14mm square filling plug for the 5 speed box that is used from the Mk1 / NA throught the Mk3 / NC comes off without any problem but sometimes it is very tight. I would also advise as stated above that you have some PTFE tape in the toolbox, available from the local DIY store to wrap round the threads prior to replacing the plug.
I made up this handy spanner made up from a 17mm ring but if you have a MK1 then you may want to use a 19mm ring one end and a 14mm open ender at the other end that helps if the filler plug is tight.
As always a MigWelder is a handy tool or a TIG if you have one.
Wayne at MazdaMenders has gone one further closing off the open end of the 14mm.