In answer to your first question, this is my response to a similar query a couple of months back… Â
"It was a real pain of a job if i’m honest! But thats mainly because I’d not seen it done before or any explanation of how to do it, so it was trial and error until I got it right.  If I do it again, which I will be as my brother is on the hunt for an MX-5 at the moment, then I have made templates of the right shape that I now know that fits. Â
So bascially, what I did was. Â
- Remove the parcel shelf carpet, and the seat belt towers, which is quite straight forward.Â
- Remove the metal parcel shelf which is held in with about 14 bolts if my memory serves me correct.  You will now be left with the cavity around the front and sides of the petrol tank, this will act as a perfect sound box for the speakers.  The parcel shelf is angled, it’s one flat piece that lays on top and another flat piece that fixes across behind the seats.  What you are looking to do is bascially replicate this from thin MDF, which is pretty easy to do once you know the shape and size (which I can provide). Â
- Now this is where i’d actually advise NOT using 6x9 speakers.  I have because I bought them first and then tried fitting them after, which in hindsight wasn’t a clever idea, as they don’t quite fit in at the same angle on each side, one has to be mounted on more of a slant.  Now if you’re sub-mounting them under carpet thats not such a problem as you won’t see them, but I wanted to mount grills over them and cut the carpet to fit them, but I can’t do that now as it’ll look silly with wonky speakers.  I tried just laying the original carpet over them but even without the sound deadening it sounded so muffled it was pointless as the carpet is a plastic backed affair which can’t be split.  So what I did was to manufacture a new parcel shelf carpet from acoustic carpet and lay this over the speakers so you can’t see them, obvious problem with this is I don’t have the press studs for my tonneau cover now, which I’m trying to find out how to resolve as we speak.Â
If I did this again I would mount 6.5" speakers in the shelf (same as the front doors) as then I could keep the original carpet, and mount the speakers properly with the grills.  This way would be MUCH easier!!..In fact I am thinking I may just go out and blow another ÂŁ100 on some more speakers becuase it’s the easiest solution! Â
I could take some pics at some point if it helps, and if you would like a copy of the template then let me know.  I may even do a proper build thread but that would mean taking it apart to take pictures…"
In answer to your second question, sound deadening should be used on the inside of the outer door skin, so an 8inch square (double layer thickness) directly behind the speaker. Careful not to cover the drain holes in the bottom of the door. I also make a gasket, bascially a ring cut out of the sound deadening that then fits between the door and the speaker.Â
If you’re doing the rear speakers too, then when you take the parcel shelf out you are confronted with your fuel tank and the metal body of the car. For the best sound I would cover as much of the metal as possible with a single layer of sound deadening material here before you put the parcel shelf back on, this will redeuce resonance and rattles and improve the general response of the speaker drivers.Â
I have a pattern drawn out for the shape of the parcel shelf with all the relevant bolt holes etc, so let me know if you need it and I can send a paper template in the post.Â
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